Celeros Flow Technology injects new life into forty 12 months old SAGD pump to increase heavy oil manufacturing for customer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to increase production. The pump – a Mather & Platt BB5 – was more than forty years old and had been subject to numerous post-installation alterations.
เกจอาร์กอน are extremely viscous and require the injection of excessive strain, excessive temperature steam to improve fluidity and permit the oil to be pumped to the surface. In order to spice up extraction on this challenge, the client wanted to extend water temperatures from 90° C to 140° C. However, there were issues that the prevailing pump could not be in a position to deliver this requirement. Nozzle masses had been a selected concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most popular supplier of some 20 years, for help.
Mather & Platt is considered one of a number of heritage pump manufacturers for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering staff undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction process. The investigation revealed that the pump had suffered numerous seal failures over time that had broken the stuffing field and affected operational effectivity. There had additionally been no upkeep interventions for many years – however the pump had never actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the original pump that it had continued to operate in such harsh conditions and with no regular maintenance over such a long time period. More importantly, it gave us confidence that a thorough overhaul may obtain the specified enchancment in efficiency, saving the client the cost and lost manufacturing time that can be related to sourcing and installing a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal improve and Plan 23 seal flush to optimize pump performance. In addition, finite factor evaluation was undertaken to confirm that the nozzle masses would withstand the desired temperature improve. As a result, the pump is now capable of delivering steam at the higher temperatures required. The seal upgrades ensure it meets the newest specifications.
Concludes Mike Golds: “We are actually happy with the outcome of the SAGD pump upgrade. It has not solely achieved the desired manufacturing improve for the client, but additionally supplied a more sustainable and cost-effective answer than whole pump alternative. Using modern engineering and analysis, we have been able to give the present pump a new lease of life and guarantee it’s going to proceed to carry out well for lots of more years.”
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