Celeros Flow Technology injects new life into forty yr old SAGD pump to increase heavy oil production for buyer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil restoration customer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was more than 40 years old and had been topic to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of excessive strain, excessive temperature steam to improve fluidity and permit the oil to be pumped to the surface. In order to spice up extraction on this project, the customer wanted to increase water temperatures from 90° C to 140° C. However, there have been considerations that the prevailing pump could not have the flexibility to deliver this requirement. เกจวัดแรงดันดิจิตอลราคา were a specific concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most popular provider of some 20 years, for help.
Mather & Platt is considered one of several heritage pump manufacturers for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering staff undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered a variety of seal failures over time that had damaged the stuffing field and affected operational effectivity. There had also been no maintenance interventions for many years – however the pump had by no means really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the original pump that it had continued to operate in such harsh situations and with no regular maintenance over such a long time period. More importantly, it gave us confidence that a thorough overhaul could obtain the desired improvement in efficiency, saving the shopper the fee and misplaced production time that may be associated with sourcing and installing a brand new unit.”
เพรสเชอร์เกจไฮดรอลิค overhauled the SAGD pump and performed a mechanical seal improve and Plan 23 seal flush to optimize pump performance. In addition, finite component analysis was undertaken to confirm that the nozzle masses would withstand the specified temperature increase. As a outcome, the pump is now capable of delivering steam on the greater temperatures required. The seal upgrades ensure it meets the most recent specifications.
Concludes Mike Golds: “We are really pleased with the end result of the SAGD pump improve. It has not solely achieved the specified manufacturing increase for the shopper, but also supplied a more sustainable and cost-effective solution than whole pump replacement. Using modern engineering and evaluation, we have been capable of give the existing pump a new lease of life and guarantee it’ll continue to carry out properly for lots of extra years.”
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