A CLEAR PIPELINE OF INNOVATION: CLASS 0 OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, a part of the Atlas Copco Specialty Rental division and an established leader in the field of air, nitrogen, energy, circulate (pumps), steam boiler and lighting solutions, just lately took a bold decision which has changed the way its buyer – and Rand Air – will strategy future hires of an analogous nature.
Working within the petrochemical sector requires critical attention to element, with absolute security always imperative. When Rand-Air was approached by a long-standing buyer on this sector for equipment to clear a sulfuric acid pipeline bound for decommissioning, they approached the task at hand in an revolutionary and agile method, arising with a different answer from these previously applied.
“The project undertaken was unusual by nature. Our customer required using an air compressor which could carry out optimally in a high-risk, volatile environment. We subsequently determined that this particular venture demanded a contemporary resolution – and a departure from the finest way in which it had beforehand been approached,” explains Rand-Air seasoned petrochemical trade gross sales representative Melanie Lake.
Oil-free air versus nitrogen
“Acid can’t come into contact with any moisture – whether it’s water or oil – because of its extreme volatility. Contaminants could cause hazardous chemical reactions and doubtlessly even combustion,” explains Lake.
The clearing of the first sulfuric acid pipeline – undertaken in 2020 – was meant as a once-off venture. Rand-Air subsequently took the choice to go together with the Class 0 oil-free compressor due to its manufacturing of high-quality, clean, oil-free, and totally dry compressed air.
“Multiple consultations and analyses preceded this project, to ensure that the Class zero oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a stress dew point of minus forty levels,” she adds.
Prior to Rand-Air supplying the oil-free compressor, this specific customer had always used nitrogen to clear their pipelines. By providing the Class 0 oil-free air resolution, Rand-Air was capable of show that this was the higher solution in this case: in a position to supply a extra efficient answer in a shorter time, and with considerably much less potential contamination or security risk.
Ultimate efficiency with a number of makes use of
The first pipeline clearing challenge using oil-free air turned out to be so profitable that the estimated 5 day compressor rent, was completed in just one. This unimaginable achievement further highlighted the operational efficiency of the oil-free compressors selected.
Following the success of the preliminary pipeline clearing, 4 extra tasks happened in the course of the course of the yr, and another is about for October.
“Efficiency and air purity are the explanation that this explicit compressor is the best and most viable resolution for clearing pipelines,” says Lake. Compressors employed by the shopper this yr embody the PTS1600 compressor with a dryer which produces 1600 cubic toes of compressed air per minute.
“Oil-free compressors are capable of be effective over large distances. For instance, a few of the pipeline initiatives have required air to be pumped through pipelines of between 2.5 kms to 5 kms. When compressing air over this distance, strain drops – which affects the flow. It is essential that air is pumped into the tanks at under 4 Bar,” Lake explains.
Oil-free compressors have a number of uses. Customers usually solely rent them for instrumentation, fermentation and aerating containers which are normal makes use of for these machines.
According to Lake, the reality that these compressors may additionally be utilized in applications such as clearing petrochemical pipelines, demonstrates their range: “The oil-free compressor is even able to shifting an 80 ton transformer, because of its capacity to blow up industrial pillows which are then placed beneath the heavy transformer and floated,” she remarks.
All different capabilities aside, probably the most compelling purpose for the hire of the Class 0 oil-free compressor was because of its ability to produce clear, pure, contaminant-free dry air.
Making agility count
Rand-Air attributes its excessive degree of customer success and repeat business to an around-the-clock service and robust group effort: “We have made ourselves indispensable to so many purchasers, as a end result of our extraordinarily excessive standards and substantial industry experience. Whenever there’s เกจวัดแก๊ส for rental equipment, customers insist on using our options and companies – because of our stringent safety audits, impeccable service and superior technical assistance,” says Lake.
True to its popularity in plenty of industries including petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and offering effective options to customer’s operational needs.
“We are a group which works collectively and helps one another no matter the task. Our technicians and staff are on name 24/7 to make sure customer support and help. We will always be prepared to go above and beyond for a customer, taking a glance at their problems from contemporary angles, to search out them the most effective solution attainable – ‘clearing the way’ for innovation and improved productiveness,” concludes Lake.
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