Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of industrial oil filtration systems, has helped to considerably enhance the product quality of cold rolling sheets for its metal trade client, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral twin circulate technology ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had previously used a standard magnetic curler separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the gathering performance was inadequate and important issues had been occurring with the quality of its finished products.
An ECL is used inside the steel business to assist clean and strip the floor of the metal sheet of rolling dust by utilizing an alkaline resolution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is simpler in cleansing chilly rolled steel than standard cleaning processes, the instability of the chemicals can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can supply a level of safety within these circumstances, its effectiveness could be considerably lowered, resulting in contamination removal between 30-40%. Despite the magnetic roller being installed, the alkaline answer was still closely saturated with mud particles and was affected by an unstable PH level that combined have been leading to important rusting during the process leading to scratching of the final product.
Filtramag+ offers nice particle extraction efficiency inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline resolution is paramount to make sure optimal effectivity of the ECL and simply having any magnetic filter or separator just isn’t assured to unravel the ferrous contamination downside. The effectivity of the filtration is dependent upon the magnetic materials kind, measurement of the magnet, magnetic strength and likewise the fluid move dynamics. A low energy magnet or minimal publicity to the fluid is not going to carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic curler.
Prolonging pump lifespan
It is important not solely to make use of the right product for the method in query, but the greater level of solution protection offers additional advantages, including prolonging the lifespan of the pump as nicely as a discount in associated prices associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination in this software within the alkaline answer from 400mg/m2 to simply 30mg/m2 by removing the fine mud particles that were causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India defined: “The magnetic curler was not offering enough safety to the fluid on this software, and it highlights the significance of choosing the right method of magnetic protection. ที่วัดแรงดันน้ำ to the nice particles circulating within the alkaline answer, significant rusting was being created in the course of the ECL process that was causing injury to the metal sheet. We really helpful Filtramag+, a extremely effective magnetic filtration system to our consumer as its capability to take away even the finest particles from fluids would significantly improve the problems that the business was facing. By putting in the Filtramag+, our consumer was instantly provided larger ranges of safety towards the harm that were being caused by the contaminated answer. We work frequently with Eclipse Magnetics high-performance merchandise and all the time see vital, optimistic results quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it significantly effective to be used with supplies that have lower magnetic permeability such as forged iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow know-how guaranteeing that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single pass by way of the filter.
As a result of the set up, the company is no longer affected by damaged finished components, has lowered its scrappage and waste, as properly as prolonging the life of the pump.
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