When using pressure sensors, the output signals 0 ? 20 mA, 4 ? 20 mA and DC 0 ? 10 V are generally chosen in order for the sensor signals to be evaluated and further processed. Because of this, the signal output of the pressure sensor is usually linked to a corresponding input card in the PLC.
In this context it could often be confusing, because the day-to-day usage of the terms ?active?, ?passive?, ?current source?, ?voltage source?, ? Manipulative ? and ?load? are often wildly mixed together. Any electrical signal processing always requires a voltage supply (an ?active part?) and a ?load?, such as a pressure sensor, which represents the ?passive part?. Sometimes the active section of the interconnection is also described as a power source/voltage source and the passive part is referred to as a ?current sink?. To ensure that a power circuit can function, current must flow in a circuit ? even though an instrument is normally known as a load, the current isn’t consumed by it, rather it only flows from the existing or voltage source through the load and back to the existing source.
This works only if an ?energy gap? exists between current source and current sink, so the power source operates actively (= sending out current) and the existing sink passively (= current flows through it) . Therefore, an interconnection of two current sources or two current sinks won’t operate normally. This situation is complicated in day-to-day application:
When does a pressure sensor work passively (current sink) and when does it work actively (current source)?
So how exactly does the input card in my own PLC operate?
Generally of thumb, one can remember that 2-wire sensors usually work passively and therefore need an active PLC input card. It is difficult with 4-wire sensors, since, for instance, a 4-wire flow sensor includes 2 wires for another voltage supply and 2 wires for an active or passive 0/4 ? 20 mA signal output. Hence, it is vital to check the datasheets for the sensor and PLC input card used.