SEEPEX four.zero will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place will probably be presenting the subsequent era of pumps. The trade leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping at the leading commerce honest for water, sewage, waste and uncooked materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions once again demonstrates its market management in the field of clever and progressive solutions.
The identical applies to the opposite commerce truthful displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be taking part within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is in terms of its technical design the only considered one of its kind on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly creating its digital services with ambition and passion. The pump manufacturer combines its digital options with the normal pump business to offer its prospects more time for the necessities, cut back costs and simplify processes.
At the world truthful for environmental applied sciences on the end of May, international trade guests will expertise the premiere of a completely automated answer with built-in Industry 4.zero features. The present premium mannequin vary SCT AutoAdjust provides revolutionary innovations within the space of progressive cavity pumps. Wrenches etc. are actually a factor of the past in relation to maintenance. One click on from a remote location and the stator is back in prime shape. The range, which was developed on the premise of customer requirements, makes upkeep work a lot easier and subsequently helps to keep away from wasting time and prices. Retensioning ensures constant pumping capacity and excessive productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best maintenance work ever. Productivity is elevated and maintenance instances are decreased to a minimum – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle costs are additionally significantly reduced. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures as a lot as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, so that upkeep can be simply performed by one particular person. Suction or stress strains no longer must be removed. With an built-in retensioning device, the clamping between the rotor and the stator could be adjusted for optimum conveyance if the circulate fee is lowered as a outcome of put on and tear. เกจวัดแรงดันสูญญากาศ , the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, without the need for any special instruments. The new SCT AutoAdjust technology allows the stator to be retensioned either conveniently from the management room by way of analogue signal strains or digitally through various fieldbus systems. Quick entry on web site at the pump can be achieved by way of a control panel or through Bluetooth utilizing an app for Android and Apple tablets which might be already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between sensible pumps, services and processes. It bundles the info from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows focused evaluations and analyses that can be used for process optimization. All collected knowledge is stored reliably and securely within the cloud. The real-time information from the monitoring service provide suggestions on put on and tear or indicate that spare components are due for reordering quickly. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined within the working and maintenance instructions primarily based on the working hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historic data to enable predictive maintenance forecasting and identification of abnormal circumstances. By combining เกจวัดแรงดันน้ำ , guidelines could be created to trigger alarms. For example, a reduced circulate fee at elevated pump velocity in comparison with the pump’s particular person calibration curve would indicate pump wear. This signifies that if unintentional course of changes are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump data also enables SEEPEX to make more accurate life cycle predictions for each pump sort primarily based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX offers its customized system answer that combines some nice benefits of two pump technologies to move extremely dewatered sludge over lengthy distances in a very energy-efficient method. Sewage sludge compressed into plugs may be conveyed as much as 1000 meters to its vacation spot utilizing pulses of compressed air in the pipes. For disposal companies, this different to traditional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The revolutionary combination of progressive cavity pump, additional polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system answer comes within the type of a bundle unit, which incorporates the pump, the devoted control logic, in addition to the polymer and, if desired, the compressed air elements. This pump can be related to the Connected Services of SEEPEX as an enlargement.
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