SEEPEX four.zero will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place will most likely be presenting the next technology of pumps. The trade chief from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping at the leading commerce fair for water, sewage, waste and raw materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions as quickly as again demonstrates its market management within the subject of clever and progressive options.
The similar applies to the other commerce fair shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be collaborating within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is in phrases of its technical design the one considered one of its kind on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly developing its digital services and products with ambition and keenness. The pump manufacturer combines its digital options with the normal pump business to offer its clients more time for the essentials, cut back prices and simplify processes.
At the world truthful for environmental applied sciences on the finish of May, worldwide commerce guests will experience the premiere of a totally automated resolution with built-in Industry four.0 features. The present premium model range SCT AutoAdjust provides revolutionary improvements within the area of progressive cavity pumps. Wrenches and so forth. are now a factor of the previous in phrases of maintenance. One click from a distant location and the stator is again in top form. The vary, which was developed on the basis of buyer requirements, makes upkeep work much simpler and therefore helps to save time and costs. Retensioning ensures constant pumping capability and excessive productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest maintenance work ever. Productivity is increased and maintenance instances are lowered to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle costs are additionally considerably decreased. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures as a lot as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, in order that maintenance may be easily carried out by one person. Suction or pressure traces now not have to be eliminated. With an built-in retensioning gadget, the clamping between the rotor and the stator could be adjusted for optimum conveyance if the move price is decreased because of put on and tear. The newest development, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, with out the necessity for any particular tools. The new SCT AutoAdjust era allows the stator to be retensioned either conveniently from the control room via analogue sign strains or digitally through varied fieldbus techniques. เกจวัดแรงดันแก๊ส on website on the pump may be achieved by way of a management panel or through Bluetooth using an app for Android and Apple tablets which are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between sensible pumps, providers and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows targeted evaluations and analyses that can be utilized for process optimization. All collected information is stored reliably and securely in the cloud. The real-time data from the monitoring service provide suggestions on put on and tear or indicate that spare elements are due for reordering soon. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined in the operating and maintenance directions based on the operating hours for gearbox oil adjustments and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also uses historical knowledge to allow predictive upkeep forecasting and identification of irregular circumstances. By combining different sensor knowledge, guidelines could be created to set off alarms. For instance, a decreased flow price at elevated pump speed in comparison with the pump’s particular person calibration curve would point out pump wear. This means that if unintentional course of changes are displayed, measures can be taken at an early stage. The deeper evaluation of all collected pump knowledge also permits SEEPEX to make extra accurate life cycle predictions for each pump kind based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX provides its customized system answer that combines the benefits of two pump technologies to transport highly dewatered sludge over lengthy distances in a very energy-efficient manner. Sewage sludge compressed into plugs may be conveyed as a lot as a thousand meters to its destination using pulses of compressed air in the pipes. For disposal corporations, this alternative to conventional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The innovative combination of progressive cavity pump, additional polymer injection and pulsating compressed air software allows compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system answer comes in the form of a bundle unit, which contains the pump, the devoted management logic, as properly as the polymer and, if desired, the compressed air elements. This pump can be related to the Connected Services of SEEPEX as an growth.
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